For overseas brands, designers, and engineers, silicone is often chosen for its unparalleled flexibility, safety, and durability. However, turning a silicone prototype or component into a functional, complex, or large-scale product often requires advanced secondary fabrication. This is where precision cutting and professional welding (heat bonding) become critical, transforming simple molded parts into integrated, high-performance solutions.
At our facility, these are not just manual afterthoughts but are integrated, engineered processes that leverage specialized equipment to meet stringent international quality standards.
- Part 1: Silicone Cutting – From Digital File to Perfect Parts
- Before assembly, silicone must be cut to exact specifications. We offer multiple precision methods, chosen based on your project’s volume, complexity, and tolerance requirements.Our Integration Point: The process starts with your design. Our R&D and mold shop team can create the perfect cutting die or prepare the CAD file for CNC machines, ensuring a seamless transition from your concept to a physical part ready for the next step.
- Part 2: Silicone Welding (Heat Bonding) – Creating Seamless, Strong Assemblies
- Silicone cannot be glued with traditional adhesives. True, reliable bonding requires thermal welding, which fuses materials at a molecular level to create a joint as strong and flexible as the parent material.Our Integration Point: Welding is often the final, critical step in a multi-process assembly. For instance, a part may be die-cut from a special grade sheet, then heat-press welded to a molded component. Our 100% manual inspection ensures every welded joint meets the required strength and cosmetic standards before independent packaging.
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